21 February 2025

PABX Excelltel MK-208 recap

The (Excelltel) MK-208 PABX (and alike) is a modern local telephone analog exchange for small offices. "Modern" because it was built after 2010, which is strange since plain old PSTN analog phones were already declining in favor of VoIP. "Small offices" because it features up to 2 incoming lines and 8 internal branches. There is a whole series of these PABX with different combinations of incoming vs branches line, and they all fit in the same case. 
MK-208 PABX boards
MK-208 boards

Why did I buy such a thing? Because I want to be able to recreate an analog telephone line that can ring those old phones, run a BBS, transport a FAX, all natively without passing through VoIP codecs. This is going to be used in a public interactive exhibition. With 8 branches of the MK-208 there can be up to 4 simultaneous calls.

The PABX has a nice case and its weight might induce you to think it is metallic for heatinking purposes. As it will turn out, it's not.

The PABX powers up and the green status LED blinks. This is normal, whereas you would expect a solid light. I connected two phones, they rang and communicated but the line was extremely noisy. No, not the kind of noise caused by a rusty connector. It was a strong hum. Ouch. The hum/noise increased when I picked up the second phone. Ouch ouch. But there is hope: it might be a problem in the internal power supply, even if a poorly designed product would not the THAT bad (and the Internet would be full of bad reviews, which is not).

Let's look inside. The nice heatsink-shaped case is made of plastic, thick, but plastic. The power supply area is easy to locate, with the transformer and the regulator heatsink in good sight. Needless to say, there are three bulging electrolytic capacitors. This unit is 10 years old, it might have been in service non-stop for 8 years. Probably it gets quite hot as there is no fan and the slots for air cooling are very small (to my under experienced eye).

A close up picture of bulging electrolytic capacitors, meaning they have failed or will soon fail.
Close-up on failed capacitors.

I will replace the failed capacitors and those that were subject to too much heat. If this fixes the hum, I will also drill holes in the case right above the power supply area to provide a well needed escape to hot air. In between the two I should measure the temperature inside to confirm that extra holes actually help.
 

28 January 2025

Motorola MicroTAC GSM battery pinout (incomplete)

A colleague has given me two Motorola GSM phones, a d460 and an International 8700. According to timestamps on the battery packs, they were used in 1998-2001. 

All three battery packs had no output, of course, but helpful + and - signs mark where energy would enter the mobile phone. This allowed me to use an external power supply and confirm the devices work.

Why not trying to recharge their battery packs? These "MicroTAC" battery packs have connections both on the inner side, to the phone, and on the outer side, to the desk charger. I probed around with the multimeter and found the common ground between front and back.

With nothing to loose I set the power supply to 7.2V and started probing around: soon enough the Li-ion battery pack started taking current. What's even better is that it keeps the charge and powers the mobile phone!

For future reference, here is the incomplete pinout for Motorola MicroTAC SNN batteries:

Motorola MicroTAC battery pinout

The pinout depicted in the picture above should apply to these models:

SNN 4027
SNN 4058
SNN 4102
SNN 4132
SNN 4239
SNN 4259
SNN 4263
SNN 4283
SNN 4310
SNN 4314
SNN 4340
SNN 4346
SNN 4383
SNN 4458
SNN 4467
SNN 4612
SNN 4836

As usual, fiddle with these batteries at your own complete risk, even if you know what you are doing.